I'm at a C volume pfresh store which uses roughly the following system for Instocks scans: (sorry for the long post)
For four days of the week, we will either shoot new non-dotted holes, complete RIGS, and toggle to EXF for our batches (read below before you murder me for this "cheating strategy") or just run through areas of the store with EXF to clean up after other teams, fill bulk areas, or clean up before a rescan. At least we try to use our best judgement with that, and it is working well. The ad set is one of these days, we'll obviously find ad outs on this day also yada yada.
For the rest of the week, we have three rescan days. The store is split up between these days half of hardlines, the other half, and infant hardlines + softlines on the third day. On these days, we scan every dotted out and non-dotted out in those areas and change the counts (we're still cautious of drastic changes or problem areas). Our numbers aren't awful, but our scans with locs (the compiled score that includes count updates, scans after 11, outs, etc.) isn't consistently green and we're just missing it now.
So I'm one of three Instocks TMs, all of which are seasoned and able to make good decisions about where unknown On-hands may be residing and when to leave a count alone and revisit it; we're careful on truck days, etc. With this said, the three of us almost always account for over 80% of our weekly scans. We also have a few others that fill out our days and are trying to get our trained softlines tm more involved with the tables and what they have time for.
Before I get too involved, let me say that I would love to use best practice and use EXFs sparingly but to stay green it's not practical for us. The accumulator is taken care of (at least on our end) by requesting the correct quantities and resetting it when needed. So EXFs aren't exactly what I want to discuss, it's more how to allocate the scan schedule to get the best balance of scan volume, scans with locs, a practical & efficient process, and count updates.
I've discussed with our flow tl the idea of changing our schedule to 5 days of a full-scan (holes, and dots too in research; no toggling to exf) and splitting the store into 5 sections for these days. This way multiple teams can coordinate a preliminary focus on push, backstock and (if we maybe have time) an exf in that area. I believe if we can get a light, consistent schedule like this in place it would only require 1-2 hours from each team to totally prepare the area (remember it's only one or two blocks of the store for each day so it's light).
Aside from this single block that would get a full scan on that day, we would shoot the rest of the store's new outs only in research while toggling to exf to be practical with numbers. With our drastic count report, we will typically complete it 2-4 times per week if it needs attention. If we make drastic count changes on smaller areas each day, it could be worked each day and would in theory be more efficient because of pathing.
My main question is, is there any disadvantage to splitting the store into 5 parts of researching for pulls (with preparation explained above) compared to how we currently have it (3 days of researching for pulls, and sort of just here and there mostly toggling on the others). I feel it would keep all teams on the same page of cycling their 'leftover' workload, unlocated backstock, push sitting in the back and it would keep each part of the store accurate for just as long as it is now.
Phew, hope I didn't miss anything, sorry for the rambling and long post but I would appreciate any thoughts or ideas 🙂
For four days of the week, we will either shoot new non-dotted holes, complete RIGS, and toggle to EXF for our batches (read below before you murder me for this "cheating strategy") or just run through areas of the store with EXF to clean up after other teams, fill bulk areas, or clean up before a rescan. At least we try to use our best judgement with that, and it is working well. The ad set is one of these days, we'll obviously find ad outs on this day also yada yada.
For the rest of the week, we have three rescan days. The store is split up between these days half of hardlines, the other half, and infant hardlines + softlines on the third day. On these days, we scan every dotted out and non-dotted out in those areas and change the counts (we're still cautious of drastic changes or problem areas). Our numbers aren't awful, but our scans with locs (the compiled score that includes count updates, scans after 11, outs, etc.) isn't consistently green and we're just missing it now.
So I'm one of three Instocks TMs, all of which are seasoned and able to make good decisions about where unknown On-hands may be residing and when to leave a count alone and revisit it; we're careful on truck days, etc. With this said, the three of us almost always account for over 80% of our weekly scans. We also have a few others that fill out our days and are trying to get our trained softlines tm more involved with the tables and what they have time for.
Before I get too involved, let me say that I would love to use best practice and use EXFs sparingly but to stay green it's not practical for us. The accumulator is taken care of (at least on our end) by requesting the correct quantities and resetting it when needed. So EXFs aren't exactly what I want to discuss, it's more how to allocate the scan schedule to get the best balance of scan volume, scans with locs, a practical & efficient process, and count updates.
I've discussed with our flow tl the idea of changing our schedule to 5 days of a full-scan (holes, and dots too in research; no toggling to exf) and splitting the store into 5 sections for these days. This way multiple teams can coordinate a preliminary focus on push, backstock and (if we maybe have time) an exf in that area. I believe if we can get a light, consistent schedule like this in place it would only require 1-2 hours from each team to totally prepare the area (remember it's only one or two blocks of the store for each day so it's light).
Aside from this single block that would get a full scan on that day, we would shoot the rest of the store's new outs only in research while toggling to exf to be practical with numbers. With our drastic count report, we will typically complete it 2-4 times per week if it needs attention. If we make drastic count changes on smaller areas each day, it could be worked each day and would in theory be more efficient because of pathing.
My main question is, is there any disadvantage to splitting the store into 5 parts of researching for pulls (with preparation explained above) compared to how we currently have it (3 days of researching for pulls, and sort of just here and there mostly toggling on the others). I feel it would keep all teams on the same page of cycling their 'leftover' workload, unlocated backstock, push sitting in the back and it would keep each part of the store accurate for just as long as it is now.
Phew, hope I didn't miss anything, sorry for the rambling and long post but I would appreciate any thoughts or ideas 🙂